Laser ablation and processing of polycrystalline cubic boron nitride cutting tool material

Krzysztof Jarosz, Eneko Ukar, Alexander Krödel, Tuğrul Özel

Research output: Contribution to journalArticlepeer-review

Abstract

Laser ablation of polycrystalline cubic boron nitride (PCBN) material has been a great interest to cutting tool design and machining community due to distinct advantages offered by laser surface texturing on flank and rake surfaces of cutting tools for improved friction, reduced tool wear, and enhanced effectiveness of coolant application. There are challenges on controlling the ablation depth and surface integrity induced by laser processing on the PCBN material with CBN grains often with secondary phase as titanium and tungsten carbide, aluminum nitride/aluminum diboride. Surface topography and surface integrity impose effects on the resultant wear and thermal fatigue performance on the cutting tool material. This study investigates the process maps concerning the effect of laser processing parameters on ablation depth of PCBN gathered from several research works on laser ablation and proposes a simulation to predict the laser ablation depth and profile on various CBN content substrates. The results on laser ablation depth are validated against the work in literature as well as experiments conducted using high repetition rate nanosecond laser pulses. Additionally, relations between laser and scanning parameters on the ablation depth have been identified using thermal modeling combined with machine learning, bringing a deeper understanding for texture design and planning of laser surface processing of PCBN.

Original languageEnglish (US)
Pages (from-to)785-800
Number of pages16
JournalInternational Journal of Advanced Manufacturing Technology
Volume118
Issue number3-4
DOIs
StatePublished - Jan 2022

All Science Journal Classification (ASJC) codes

  • Control and Systems Engineering
  • Software
  • Mechanical Engineering
  • Computer Science Applications
  • Industrial and Manufacturing Engineering

Keywords

  • Laser processing
  • Machine learning
  • Modeling
  • Polycrystalline cubic boron nitride

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